In the world of industrial engineering, challenges often demand more than just off-the-shelf answers. They require creativity, adaptability, and a deep understanding of a product's potential beyond its listed application. This was precisely the case when a leading New Zealand engineering consultancy, faced a unique cable storage dilemma at the top of a drying tower. The solution, provided by Reel Tech, showcases not only the supreme versatility of Hannay Reels but also a forward-thinking approach to problem-solving that defines true industry partnership.
For engineers at the consultancy, the task was straightforward in theory but complex in practice: find a safe, reliable, and durable method for storing a significant length of cable at the apex of an industrial drying tower. These environments are often exposed to the elements and can present challenges in terms of access and maintenance. The solution needed to be robust, corrosion-resistant, and easy to operate in a potentially awkward location.
A standard cable storage system might have been considered, but the specifics of the location called for something more. The cable needed to be deployed and retracted efficiently and, most importantly, be stored securely to prevent safety hazards and equipment damage. This wasn't a job for a simple hook or a basic spool; it required a purpose-built piece of heavy-duty equipment.
When the consultants brought this challenge to Reel Tech, New Zealand's exclusive distributor of Hannay Reels, our team saw an opportunity for a creative application. We knew the legendary durability and build quality of Hannay Reels would be a perfect match for the harsh environment of a drying tower. The immediate candidate we had in stock was a Hannay SS4000 Series reel.
For storing a cable, however, a fluid swivel is redundant. Rather than seeing this as a barrier, the Reel Tech team saw a simple, elegant solution. We proposed using the SS4000 reel, but with one key modification: we would remove the swivel joint. This simple adjustment transformed a high-performance hose reel into a perfect, heavy-duty cable storage unit. The inherent strengths of the SS4000 – its rugged construction, smooth manual crank rewind, and cam-lock drag brake – were perfectly suited to the consultant's needs. The stainless steel construction guaranteed longevity, resisting any potential for corrosion and ensuring the client received a solution built to last.
This is where true partnership and foresight come into play. While the immediate need was for cable storage, Reel Tech understands that the demands of an industrial site can evolve. A simple modification solved the current problem, but what if the consultants or their client needed to use the reel for a hose application in the future?
Our job wasn't just to solve the problem of today, but to provide value for tomorrow.
Therefore, while we removed the swivel to optimise the reel for its current cable-handling duties, we supplied the complete, unmodified reel with the swivel joint included. This small but significant gesture means the client has ultimate flexibility. If their needs change, they can easily re-install the swivel and convert the unit back into a fully functional, high-pressure hose reel. They haven't just bought a cable storage device; they've invested in a versatile piece of Hannay equipment that can be repurposed as their operational requirements shift.
This project for the consultancy is a testament to the Reel Tech philosophy. We don't just sell reels; we provide engineered solutions.
Creative Problem-Solving: We look at our inventory and see not just products, but possibilities, adapting world-class Hannay reels to meet unique customer challenges.
Unmatched Quality: By choosing a stainless steel Hannay reel, the client is guaranteed a product that will withstand the toughest conditions and deliver reliable performance for years to come.
Future-Proofing: We think ahead, providing our clients with solutions that offer long-term value and adaptability, ensuring the best possible return on their investment.
Whether you're in New Zealand or Australia, dealing with a complex cable management issue, a high-pressure fluid transfer need, or anything in between, Reel Tech has the expertise and the inventory to help. Contact us today, and let's get creative with your next challenge.